The engineering department to determine the mold appearance, structure and precision parts and production standards; and then by the PE engineer production process, process control; and determined the processing difficulty, single die key, easy to make mistakes to follow up, the technology department improve supervision.
Our team is the best team to build high demanding and difficult mold. The company's employing system and salary system give them new technical ability and stronger sense of responsibility. "Acting at once" is our mantra and inertia behavior.
DME, HASCO, PAKER and other production standards, all kinds of hot runner overmold, rotary demoulding, all kinds of communication products, electronic products, household electronic products, precision engineering structural products, medical equipment and other precision mould and large electrical appliance products, auto parts etc. after they die Seiko secret agents, can let customers who appreciation!
1, check the drawing (mold pre production meeting):check whether the drawing is shrink or not, whether it is correct, whether the size is wrong or not, whether the structure is reasonable, whether the drawings are complete, and communicate with the customers.
2, mold flow analysis:the simulation of injection molding is done on the computer, the process of mold injection or die casting is simulated, and the data is obtained, and the feasibility of the mold plan is evaluated through the results, and the mold design scheme and product design plan are perfected.
3, preparing to supplierquality for mold, mold, copper pieces, metal pieces and other materials
4 parts:material processing machine purchase back segments: first milling machine head correction, guarantees within the 0.02mm, correction of the workpiece before processing the screw holes, center hole, threading hole, pin head rough, nozzle or material nozzle, shunt cone do transport chamfer hole milling R angle.
5, mold processing:numbering, A/B plate processing, panel processing, top needle fixed plate processing, floor processing
6, mold core processing:first, the mold core flying edge, then coarse grinding, milling machine processing, fitter processing, CNC rough machining, heat treatment, fine grinding, CNC finishing, EDM, mould
7, electrode processing:the mold core is installed on the spark machine or the CNC machine to adjust the position of the fixed core material for processing.
8, mold parts processing:slider machining, pressing block processing, split tap gate sleeve processing, insert processing
9, mold inspection:check all processed main board core hardware fittings and so on is qualified and accurate, is suitable for assembly
10, die assembly:assembly of parts, such as moulded core, template, insert, etc.
11, flying mold:the whole set of mould will be assembled and fixed.
12, try and confirm:confirm the mold on the assembled mould, machine, adjust the machine and pressurize injection molding products, and see if the product is qualified or not, until it is confirmed with the customer.